Tag Archives: Repairs

Track Day Crash at Circuit de Folembray

Gone and binned the bike. Again. Was attending a (road skills) track day with ELAM & EuroTrax at Folembray in France, when I lost it during the last session.

Whoops! Slight track day mishap. 

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I went too wide powering out of a gentle left hander, kissed the grass which spooked me a little, but kept it upright. However I was out of shape and going to fast for the upcoming chicane, combined with a chap overtaking on my inside, I bottle it and tried to safely just run off rather than just tipping it extra hard to get round. Unfortunately I was just carrying to much speed to keep it upright on the grass and down I went. Bike came fell hard on the front fairing and I went sliding before coming to rest sat on my ass.

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Fazer Clutch Service

Clutch basket

Just about to overtake and despatch a slow Sunday driver, you pull out, road clear, give the throttle a good twist and leave them for dust. But no – Grrrr! Clutch slip! The rev counter flies round, the engine screams for mercy, but you’re not going anywhere – eh?! Seconds later the clutch finally grips and wham! forward you finally shoot. A worn clutch slipping has to be one of the most infuriating issues to put up with.

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Clutch Cable Swap

I’ve had trouble with my clutch slipping lately, it’s really noticeable when trying to press on or accelerate on an overtake. I’ll give it a twist, the engine rev’s like mad for a couple of seconds, before the clutch finally catches and I shoot off like a rocket!

Clutch Cable SwapOf course I’ve been tweaking the clutch cable adjusters, in case it simply wasn’t engaging enough. Both at the lever and down at the sprocket cover. Next up was this new clutch cable, to eradicate any issues from stretched or sticking wire. It was a quick and simple swap and the Haynes manual was actually rather good for this job. The old cable certainly had a lot of resistance in it, plus a little kinked near the lever.

If this doesn’t resolve it, I’ll be ordering a set of new clutch plates and springs shortly, before heading down to OMC again…

Forks Aligned and Back in Action Baby

Correcting Fork AlignmentIn my last update your will have seen I made quite a mess of the Fazer in a little off in the wet. Over the last couple of weeks I’ve had a steady stream of parcels from Fowlers and ebay, containing numerous parts to fix up the bike.

Pictured is one of the last fixes to be done, putting the forks back in alignment. There’s countless methods to do this, but here I’ve opted for the two sticks approach, where their length exaggerates any ill alignment, making it easy to correct by eye alone.  The basic  approach is to slacken off all the bolts South of the top fork clamp yoke, realign the forks, then tighten it all up again.

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Servicing Forks Down at OMC

Servicing Forks on FazerYesterday afternoon I was down at Oval Motorcycle Centre (OMC), again, giving my forks a good service. The seals had recently gone and were leaking a lot of oil onto the stanchions and more worryingly down towards the wheel, brake discs and calipers. Not so good.

Stripping the forks down is not a simple job for a newbie, however with the expert guidance of Matt at OMC, I was able to perform the majority of the work and learnt an awful lot along the way. I splashed out on genuine Yamaha oil and dust seals, after being warning away from poor quality pattern parts. New circlips also went on, as the old ones were rather rusty. Oil wise, I opted for standard spec 10w, purely to gauge what the bike is like as standard, before changing things. However many Fazer owners prefer 15w oil to firm up the front end and reduce diving.

The Fazer feels a lot better to ride now,  definitely gives me more confidence in it’s handling. Perhaps some tweaking of preload settings could improve things further, something I’ve not tweaked about with yet. But that’ll be another day, maybe OMC’s Suspension Setup clinic…

Swapping Fazer Fairing Déjà Vu

I had an industrious afternoon swapping the fairing on my Fazer. Again. It is certainly telling when you can totally swap the fairing over in an hour. Lights, loom, indicators, mirrors, screen etc. I lose track of the number of times I’ve had to strip down the front end now, all instances have been the result of some ‘incident’. 🙁 I just hope I’m not being premature fitting it just before winter turns up…

I also took the opportunity to fit my Stebel Nautilus air horn to the bike. Reasonably straight forward, but some work making a specific bracket was required. A full write up of this and the insane noise it produces will follow shortly.

Fitted Fazer 1000 ‘Blue Spot’ Rear Brake Calipers

Fazer 1000 Rear Brake BleedingThe stock rear brake caliper on the FZS600 is a bit rubbish. It’s an old design and very commonly seizes up, which is exactly what I recently found when getting some new pads fitted. Rather than going down the route of stripping it down and cleaning it on a regular basis, I opted for the popular upgrade of the Fazer 1000 rear brake caliper. This is a ‘blue spot’ caliper, on par with the excellent front brakes I have and same as the R6.

Getting hold of a Fazer Thou rear brake caliper isn’t easy, they’re as rare as rocking horse pooh second hand

Getting hold of a Fazer Thou rear brake caliper isn’t easy, they’re as rare as rocking horse pooh second hand, but luckily I managed to find one on ebay.de for a good price, which included mounting bracket, pads, hoses, master cylinder (from Brembo) and reservoir. For this mod however, only the caliper and pads were used.

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Maintenance Day, Fairing Swap, Crash Bars Fitted

Yamaha Fazer Fairing SwapIt’s been a busy and productive afternoon, I managed to grab a few hours and some nice weather to tackle some jobs I’ve been waiting todo for some time. I swapped over my new genuine Yamaha fairing and fitted some genuine Yamaha crash bars.

You may have previously read how I had picked up a Fibreglass fairing copy, which I had been meaning to send to a local spray shop. Time and money delayed that, however in the mean time Yamaha had drastically reduced the prices of their fairings, from £450 to £180, with these supplied fully painted. With a spray shop quote coming in at around £100-120, it was a no brainer.

I still need to source some decals and swap the Yamaha tuning fork badge on the front, but all in all a reasonably straight forward job to swap everything over.

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New Fairing For Fazer Arrived

New-Fazer-Fairing-PaintingThe new fairing for my Fazer 600 arrived the other day. I have opted for a pattern part, GRP version from CWC (Cars Wants Change) in Poland. As you can see the fairing arrived unpainted with just the white gel coat finish. So my daughter offered to paint it for me. Not 100% it’ll be a good colour match mind… It was far more cost effective than a genuine Yamaha part and first impressions are good, nice smooth finish in the main. Just a couple of edges that will need a bit of sanding prior to spraying.

Over the next week or so, I’ll get it painted up proper at a local spray shop and then fitted. I don’t think I’ll be able to do a particularly good job with rattle cans at home. Finally, once I’ve stuck on some decals and the Yamaha badge, it should look indistinguishable from a genuine Yamaha fairing. Of course, at a fraction of the price; £125 compared to £500. At that price, it won’t be such a tragedy if I drop the bike again!

CWC make all kinds of pattern fairing, rear huggers and other body parts for all manner of bikes (and cars). Do check them out

New-Fazer-Fairing